Electronic Control Unit

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TAG-510

The TAG-510 is an integrated vehicle control unit and data logger for motorsport and automotive development. It is a versatile two-in-one solution for various control applications.

With its vast array of inputs, outputs and communication interfaces, the TAG-510 is powered by a powerful 64-bit quad-core microprocessor. This provides a powerful platform for simultaneously running multiple applications at the same time.

The unit is able to work in tandem with a separate Powerbox unit which provides the necessary drive stages for engine ignition, injection, fuel pump and turbocharger control. The demands are calculated by the TAG-510 and are communicated via trigger signals to the Powerbox, ensuring optimal performance and reliability. Diagnostic communications with the Powerbox can be conducted via CAN2.0B or CAN FD.

Application code is generated automatically from MATLAB/Simulink models, facilitating rapid development and deployment. It offers advanced high-speed data logging, telemetry and rich communications, making it a versatile tool for a variety of applications.

The TAG-510 easily integrates with the Motion Applied suite of software tools, including System Monitor, ATLAS and MCT. This integration provides the user with a comprehensive toolkit for monitoring, analysis and control.

Documents

TAG-510 product summary

Application

  • Control and monitoring of an Internal Combustion Engine when used with a separate Powerbox unit.
  • Control and monitoring of Hybrid and Fully electric powertrains.
  • Automotive prototyping and testing.
  • Powerful onboard data logging and telemetry.
  • Communicates seamlessly with other on-vehicle control units.
  • Reduced Data Access support for application IP protection.
  • Ethernet connection to application and data analysis tools (System Monitor and ATLAS).

Key features

  • Application processing power Coremark ~16,000.
  • Extremely low latency, 100ksps high frequency input sampling.
  • Digital filtering and anti-aliasing on all analogue inputs.
  • Data logging memory 8GB Flash.
  • 64-bit Real Time Operating System.

Electrical

  • Supply voltage 9 to 16V DCSupply voltage not to exceed 17V continuousTransient voltage and reverse polaritySupply current quiescent (ignition off) 5mASupply current operating (no load on outputs) 0.63A typical at 13.8VSupply current operating (max load on supplies) 2.35A typical at 13.8V

Mechanical

  • Aluminium Case (hard black anodised)
  • Weight 720g

Connection definition

  • Integral, sealed, Deutsch AS motorsport connectors
  • Connector A, B and C are 66-way each

Environmental

  • IP65 rated
  • Lids sealed with o-rings
  • Maximum humidity 100%
  • Minimum operating temperature 0°C
  • Internal temperature not to exceed 70°C as measured by internal diagnostic sensors
  • Storage temperature -10°C to +85°C
  • Vibration 100 to 1000Hz, all axes, 24 hours
  • Vibration isolation is recommended
  • Mounting bracket kit can be optionally supplied separately

Electro-magnetic compatibility

  • Complies with the essential protection requirements of 2014/30/EU

Inputs

  • Up to twenty-two general-purpose 0 to 5V analogue inputs (12-bit, 1ksps)
  • Up to fourteen general-purpose configurable 0 to 5V, Pt1000, NTC or Switch to ground analogue inputs (12-bit, 1ksps)
  • Six high-speed 0 to 5V analogue inputs or knock sensor inputs (12-bit, 100ksps)
  • “Pits pedal” and “Ethernet IP address” analogue inputs (12-bit, 1ksps)
  • Four inductive speed inputs
  • Eight DHE speed inputs
  • Lap trigger input
  • Ignition switch input

Outputs

  • Six 0.5A low-side drive stages
  • Two 5A high-side drive stages
  • Two 5A low-side drive stages
  • Four 2A high-side drive stages
  • Two 3A H-Bridge drive stages
  • Twenty-six general-purpose open-drain outputs that can be configured to be activated engine synchronously or on a time base duty and period
  • One RS485 differential output for 1ms time synchronisation signal
  • Two oscilloscope outputs
  • Three 200mA 12V sensor supplies
  • One 200mA 5V supply for lap trigger receiver
  • Eight 300mA 5V precision sensor supplies